Mechanical & Systems

RV Generator Repair and Service in Placentia, California

RV generator repair covers units that will not start, start and die, surge under load, trip breakers or smoke. We service Onan and Cummins gensets in gasoline, diesel and propane. Typical repairs run $400 to $8,500 at $260 per hour mechanical labor. Testing and repair happen in-shop in Yorba Linda, about ten minutes from Placentia via Yorba Linda Blvd.

Why will my RV generator not start?

The usual suspects in order: stale fuel and a varnished carburetor on a gasoline unit, a weak start battery or bad ground, a fuel pump that has failed or lost prime, a clogged filter, and a control board that has stopped commanding the start sequence.

Gasoline Onan units are especially sensitive to sitting. Ethanol blended fuel degrades within months, leaves varnish in the carburetor jets and gums the float, and a coach that sat through a season in a Placentia driveway will frequently need the carburetor cleaned or replaced before anything else.

Diesel gensets fail differently, usually at the lift pump, the fuel filter or through air in the fuel system. They also object to the same low load running that owners think is gentle, since a diesel that never sees real load wet stacks and glazes its cylinders.

What does a generator load test actually show?

It shows whether the unit can produce rated power at stable voltage and frequency, which a no load run never demonstrates. A generator that idles beautifully in the driveway can sag badly the moment two roof air conditioners and a microwave come on together.

We test at stepped load and watch voltage, frequency and how quickly the governor recovers between steps. A slow recovery or a frequency that will not hold points at the governor, the fuel delivery or a partially clogged exhaust rather than at the alternator end.

Load testing also catches windings and brush problems that show as voltage that starts correct and then decays under sustained load. That distinction matters because it separates a fuel system repair costing a few hundred dollars from an end replacement costing several thousand.

How should I maintain an RV generator that sits most of the year?

Run it under real load for at least an hour a month, change the oil on hours rather than on calendar convenience, keep the fuel fresh or stabilized, and have the exhaust system inspected annually because a leak inside the compartment is a carbon monoxide problem.

Exercising under load is the single most effective habit. It circulates fuel, keeps the carburetor wet, charges the start battery and loads the windings, which prevents most of the no start calls we see from coaches that sat idle through the off season.

Air filters and cooling matter more than owners expect in this climate. A genset drawing summer air through a restricted filter or a debris packed cooling path runs hot, and sustained heat is what turns a routine service into a rebuild.

What is included

  • No start diagnosis covering fuel, ignition, start battery and control board
  • Carburetor cleaning, rebuild or replacement on gasoline Onan units
  • Fuel pump, filter, line and pickup tube service
  • Stepped load bank testing with voltage and frequency recording
  • Control board, wiring harness and remote start panel repair
  • Exhaust system inspection and leak repair for carbon monoxide safety
  • Scheduled service including oil, filters, plugs and cooling inspection

Questions we get asked

How much does Onan generator repair cost?
A carburetor service with fuel system cleanup on a gasoline unit typically runs $400 to $1,200. Control board or fuel pump replacement lands in the middle. A major overhaul or a generator end replacement on a larger diesel genset can approach $8,500 including labor at $260 per hour.
My generator runs but the air conditioners will not start on it.
That is a load capability problem, not a run problem. It usually means the governor, the fuel delivery or the generator end cannot hold voltage and frequency under starting surge. A stepped load test tells us which, and it separates an inexpensive fuel repair from an expensive end replacement.
Do you service propane generators as well as gasoline and diesel?
Yes. Propane gensets are common on fifth wheels and toy haulers, and their typical failures are at the regulator, the demand valve and the mixer rather than in a carburetor bowl. Propane systems are leak tested as part of any repair, since a fuel leak in a compartment is a serious hazard.
Can I leave the coach for a generator repair while I am at work?
Yes. Most Placentia customers drop the coach and we call with findings once diagnosis is complete. Generator work needs the unit in-shop where load banking, exhaust testing and proper ventilation are available, and where the coach can sit safely while parts are on order.

We Can Help! Contact Us Today.

Bring it to the shop and we will assess the damage, document it properly for your insurer, and tell you exactly what the repair involves. Serving Placentia and the surrounding area from our 35,000 square foot facility.

All work performed in-shop. We stand behind our work.